Reliability Summary

Best engine D5204T (D5204T2/T3/T4/T5/T6/T7) — 71/100 ACCEPTABLE
Worst engine D4 VEA (D4204T5/T14/T23) — 70/100 ACCEPTABLE
Average reliability 70/100

Engine Comparison

Engine Reliability Score Verdict Known Issues
D5204T (D5204T2/T3/T4/T5/T6/T7)
2.0L Turbo Diesel I5
71/100 ACCEPTABLE Cracked cylinder block or head gasket failure (some engines) +6
D4 VEA (D4204T5/T14/T23)
2.0L Diesel I4
70/100 ACCEPTABLE Plastic intake manifold can melt - fire risk (2019 recall) +4

Engines in this model

Known Issues Across All Engines

Issue Engine Severity Onset
Cracked cylinder block or head gasket failure (some engines) D5204T (D5204T2/T3/T4/T5/T6/T7) high —
Auxiliary belt tensioner failure - belt can snap and reach the timing belt D5204T (D5204T2/T3/T4/T5/T6/T7) high —
Timing belt due at 180,000 km or 10 years D5204T (D5204T2/T3/T4/T5/T6/T7) moderate 180,000 km – 180,000 km
Injector or rail pressure regulator faults D5204T (D5204T2/T3/T4/T5/T6/T7) moderate —
EGR valve and throttle body sooting D5204T (D5204T2/T3/T4/T5/T6/T7) moderate —
Particulate filter (DPF) regeneration problems D5204T (D5204T2/T3/T4/T5/T6/T7) moderate —
Boost pressure sensor and other sensor faults D5204T (D5204T2/T3/T4/T5/T6/T7) minor —
Plastic intake manifold can melt - fire risk (2019 recall) D4 VEA (D4204T5/T14/T23) critical —
Timing belt - interference engine, 150,000-180,000 km or 10 years D4 VEA (D4204T5/T14/T23) high 150,000 km – 180,000 km
EGR cooler blockage and EGR valve fouling D4 VEA (D4204T5/T14/T23) high —
High oil consumption - piston rings (2014-2015 builds) D4 VEA (D4204T5/T14/T23) high —
DPF regeneration interrupted by short trips - oil dilution D4 VEA (D4204T5/T14/T23) moderate —

FAQ

Is the Volvo V60 D4 reliable?

The Volvo V60 D4 has 2 engine options with reliability scores ranging from 70/100 (ACCEPTABLE) to 71/100 (ACCEPTABLE). Average reliability: 70/100.

Which Volvo V60 D4 engine is most reliable?

The D5204T (D5204T2/T3/T4/T5/T6/T7) is the most reliable engine in the Volvo V60 D4, scoring 71/100 (ACCEPTABLE).

What problems does the Volvo V60 D4 have?

Across all engine variants, the Volvo V60 D4 has 12 known issues. The most common are related to Cracked cylinder block or head gasket failure (some engines), Auxiliary belt tensioner failure - belt can snap and reach the timing belt, Timing belt due at 180,000 km or 10 years.